Author Topic: INFO: 2008-2010 lancer 2.0-2.4 turbo setup  (Read 3072 times)

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Offline dadsgts

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INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« on: March 17, 2010, 12:00:21 PM »
I decided to post this in the right section and request a mod sticky this that way we can stop with the turbo setups and questions and just have everything in one post

As we all know the 4b11 n/a is an open deck block. The evo has a slight webbing in the deck making it a semi closed block. The major down fall of a open decked block is it can and will with enough force cause the cylinder wall to expand and mushroom at the top of the deck. Also known issue is floating. While the 4b11t has a semi closed deck and is alittle better this is still not an ideal setup. Looking at the past mistsubishi motors such as the famous 4g63 this was a fully closed deck block. The end results were a solid block able to take on the task of severe boost and power. While every motor has its flaws these can be corrected. The 4b11 n/a for moderate power would require sleeves which can be exspensive or partial block filing which in it's own can cause other issues such as over heating. While both fixes have come long ways there is just no way of knowing what the block will handle until somebody pushes it to the limits and splits the block.

For those of you that want to go turbo right now and not wait another second RRM offers their one off turbo kit. While costly it appears to be a decent kit, I'll leave it at that since I'm not in the business of cutting throats. I will say this for $4300 usd i could build a fully built block, a turbo setup and still have gas money left over. I just read a post regarding a turbo and a gentleman made the comment " that until you build it yourself, you'll never understand how it works ". I would like to tip my hat off to you sir that is so freaking correct. I have compiled a list of parts that are readily avaliable decently priced and affordable that could, if you spend the time build a awesome turbo kit. While new parts are nice i highly suggest cutting cost where you can and buying genetly pre-owned stuff. Bov's, injectors, manifold, inter-coolers are all fine examples.

I have already heard the comments such as "buy and evo", "Swap an evo engine",etc,etc. While for the rich folk that maybe fine, but for the working stiffs umm not so much. You can boost a manual transmission 2.0 safely to around 9-10 psi. Rule of thumb is no more then half of the engines crank horsepower to be safe. There is one exception in this case CVT's you may get away with only 5-6 psi. Now i know what your thinking " man why even bother". The answer is simple for $2500 name one other part that will give you 50-70hp? N2o thats great but ever fill a bottle before? Supercharger?..lol good luck. NA bolt ons will get you so far, But at what cost?The answer is up to you in the end. Nobody ever said we had to this is just an option for those that want it. Below is a small list of parts. I have listed several turbo, piggybacks, gauges,etc. Look threw find your budget and build what you can afford. Most of us don't have $3000 laying around take the summer buy piece by piece and in  the off season put it on. Any questions feel free to reply and i will answer them.

2.0 and 2.4 can use these parts

TURBO MANIFOLDS & O2 HOUSINGS
Ralliart turbo exhaust manifold: mitsubishi factory part $411
Ralliart o2 housing mitsubishi factory part $ 180

INTERCOOLER PIPIING
agp intercooler piping evo x. $350 stock bov flange

INTAKES
apexi power intake for evo x $160

INTERCOOLER
ebay intercooler ONLY $150

DOWNPIPES
downpipe will need to be custom $175+

INJECTORS
Injectors high impendence only $150-$300 stock evo's are fine

FUEL PUMPS
fuel pump stock evo x $150 ebay

BLOW OFF VALVES
bov hks ssqv $150

TURBO'S
tdo4hl 13t turbo $300+
tdo4l wrx turbo $300+
td05 16g big or small $500+
td06 20g $500+

HOSES
braided stainless hose varies in price $???

FITTINGS
AN fitting varies in price $???

PIGGY BACKS & PROGRAMMERS
RRM programmable piggy back $420
apexi safcII $400 new used much cheaper
evoscan/ tactrix programming software $190
evo x ecu $250 used

WIDEBANDS
wideband o2 sensor: aem uego $222
wideband o2 sensor: zeitronix $279

GAUGES
gauges: boost, exhaust gas temp minimue: $50-$200

BOOST CONTROLLERS
boost controller manual preferred $25-100

SPARK PLUGS
spark plug: 2 heat ranges colder then stock: ngk preferred $2 each.

While i made every attempt to make this perfect prices may be a few dollars off. Again try to buy used stuff to save money. Parts that are for the evo x or ralliart will fit both 2.0 and 2.4 engines.
« Last Edit: March 17, 2010, 01:28:26 PM by 9gL »

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INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« on: March 17, 2010, 12:00:21 PM »

Offline SOCO

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Re: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #1 on: March 17, 2010, 12:07:27 PM »
I decided to post this in the right section and request a mod sticky this that way we can stop with the turbo setups and questions and just have everything in one post

As we all know the 4b11 n/a is an open deck block. The evo has a slight webbing in the deck making it a semi closed block. The major down fall of a open decked block is it can and will with enough force cause the cylinder wall to expand and mushroom at the top of the deck. Also known issue is floating. While the 4b11t has a semi closed deck and is alittle better this is still not an ideal setup. Looking at the past mistsubishi motors such as the famous 4g63 this was a fully closed deck block. The end results were a solid block able to take on the task of severe boost and power. While every motor has its flaws these can be corrected. The 4b11 n/a for moderate power would require sleeves which can be exspensive or partial block filing which in it's own can cause other issues such as over heating. While both fixes have come long ways there is just no way of knowing what the block will handle until somebody pushes it to the limits and splits the block.

For those of you that want to go turbo right now and not wait another second RRM offers their one off turbo kit. While costly it appears to be a decent kit, I'll leave it at that since I'm not in the business of cutting throats. I will say this for $4300 usd i could build a fully built block, a turbo setup and still have gas money left over. I just read a post regarding a turbo and a gentleman made the comment " that until you build it yourself, you'll never understand how it works ". I would like to tip my hat off to you sir that is so freaking correct. I have compiled a list of parts that are readily avaliable decently priced and affordable that could, if you spend the time build a awesome turbo kit. While new parts are nice i highly suggest cutting cost where you can and buying genetly pre-owned stuff. Bov's, injectors, manifold, inter-coolers are all fine examples.

I have already heard the comments such as "buy and evo", "Swap an evo engine",etc,etc. While for the rich folk that maybe fine, but for the working stiffs umm not so much. You can boost a manual transmission 2.0 safely to around 9-10 psi. Rule of thumb is no more then half of the engines crank horsepower to be safe. There is one exception in this case CVT's you may get away with only 5-6 psi. Now i know what your thinking " man why even bother". The answer is simple for $2500 name one other part that will give you 50-70hp? N2o thats great but ever fill a bottle before? Supercharger?..lol good luck. NA bolt ons will get you so far, But at what cost?The answer is up to you in the end. Nobody ever said we had to this is just an option for those that want it. Below is a small list of parts. I have listed several turbo, piggybacks, gauges,etc. Look threw find your budget and build what you can afford. Most of us don't have $3000 laying around take the summer buy piece by piece and in  the off season put it on. Any questions feel free to reply and i will answer them.

2.0 and 2.4 can use these parts

TURBO MANIFOLDS & O2 HOUSINGS
Ralliart turbo exhaust manifold: mitsubishi factory part $411
Ralliart o2 housing mitsubishi factory part $ 180

INTERCOOLER PIPIING
agp intercooler piping evo x. $350 stock bov flange

INTAKES
apexi power intake for evo x $160

INTERCOOLER
ebay intercooler ONLY $150

DOWNPIPES
downpipe will need to be custom $175+

INJECTORS
Injectors high impendence only $150-$300 stock evo's are fine

FUEL PUMPS
fuel pump stock evo x $150 ebay

BLOW OFF VALVES
bov hks ssqv $150

TURBO'S
tdo4hl 13t turbo $300+
tdo4l wrx turbo $300+
td05 16g big or small $500+
td06 20g $500+

HOSES
braided stainless hose varies in price $???

FITTINGS
AN fitting varies in price $???

PIGGY BACKS & PROGRAMMERS
RRM programmable piggy back $420
apexi safcII $400 new used much cheaper
evoscan/ tactrix programming software $190
evo x ecu $250 used

WIDEBANDS
wideband o2 sensor: aem uego $222
wideband o2 sensor: zeitronix $279

GAUGES
gauges: boost, exhaust gas temp minimue: $50-$200

BOOST CONTROLLERS
boost controller manual preferred $25-100

SPARK PLUGS
spark plug: 2 heat ranges colder then stock: ngk preferred $2 each.

While i made every attempt to make this perfect prices may be a few dollars off. Again try to buy used stuff to save money. Parts that are for the evo x or ralliart will fit both 2.0 and 2.4 engines.

Well that cleared some stuff up +1
Robbie Knight

2009 Mitsubishi Lancer ES Sport

Offline kellcsi

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Re: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #2 on: March 17, 2010, 12:12:12 PM »
Hats off to you (DADSGTS) for the article and  the research involved, It is people like yourself that make  these forums worth reading and getting involved with.
Great job...
Kelly.

Offline gtsmike

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Re: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #3 on: March 17, 2010, 12:33:00 PM »
+1 for your findings man. im sure i'll see this copy and pasted on some other forum not long from now... lol...

im sure also all the "guests" reading this are having a blast... arent you?? guests???!!! :P
save your money!! ... so you can mod some more!!

Offline kaotikkaos

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #4 on: March 17, 2010, 06:36:03 PM »
Very nice!! Thanks a lot, Im sure pms will be your new best friend.
!@#$ Chuck Norris once had a Lancer, he forced it to grow a Turbo......and it did. $#@!
                                       *^*Chaz A.k.A KaOtIkKaOs*^*
-Noun, Verb
 1. a state of utter confusion or disorder; no control over anything, complete amazing disaster.
 2. amazingly amazing, wonderfuly wonderful, greatly great, terribly terrible, patheticly pathetic, ETC

Offline sneakerhi

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #5 on: March 17, 2010, 07:55:08 PM »
^ lol

any way good stuff man good luck on your build hoping to see a badass custom turbo lancer
~~~~{So Cal CORE }~~~~

Offline momokoo

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #6 on: March 17, 2010, 09:38:44 PM »
Support... post us update....^^

Offline dpomp

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #7 on: March 18, 2010, 06:23:23 AM »
ok bro my parts are growing.

so far got my hands on:

a ralliart manifold
ralliart turbo
X injectors


i'm waiting to hear back about the intercooler but i might just pick one up from mishimoto for 200.


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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #8 on: March 18, 2010, 08:35:28 AM »
ok bro my parts are growing.

so far got my hands on:

a ralliart manifold
ralliart turbo
X injectors


i'm waiting to hear back about the intercooler but i might just pick one up from mishimoto for 200.
I know they have a radiator, but didn't know they had IC + piping...

You could also try and find some stock IC + piping from a ralliart/evo.  There is really no need for larger aftermarket piping like the evo's use.  That will just add more lag.

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #9 on: March 18, 2010, 09:50:18 AM »
http://www.mishimoto.com/mishimoto-universal-intercooler-large.html

yep they make intercoolers. but i found one for 200 bucks.

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #10 on: March 18, 2010, 10:19:08 AM »
http://www.mishimoto.com/mishimoto-universal-intercooler-large.html

yep they make intercoolers. but i found one for 200 bucks.

Still would need custom IC piping made to make that work.

Offline dpomp

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #11 on: March 18, 2010, 10:44:58 AM »
i understand that ;)

Offline tomekpl21

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #12 on: March 18, 2010, 10:46:20 PM »
wow mad props for the research and time put into this. I have been looking at doing this for such a long time but always thought the programming would be the hardest part that I would screw everything up. I was just curios as to how they work, like have you ever had any experience using it?

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #13 on: March 19, 2010, 02:27:22 PM »
...to the OP, I agree, if you dont know what force induction is and how it really works, stay with your NA
~~~~{So Cal CORE }~~~~
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Offline dadsgts

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #14 on: March 19, 2010, 07:09:26 PM »
The tuning is really not that bad. I intend on using evoscan with the reflash cable. I plan i getting the rom for the stock evo x ecu and flash my ecu. this will give me a decent base map to start with. The other plus side to that is you wont have to worry about lean conditions to start. Being that we dont have some of the sensors the evo has evoscan will allow you to turn this off without negative effects on the performance. You might have to search a bit to find the rom for the evo but im sure they are out there. or get one for a 95-99 eclipse turbo which can be found on ceddys lair. I used evoscan on my eclipse and was a easy to use program. once you get a little idea you will be rolling before you know it.

The intercooler piping will not need to be custom if you use a stock evo or ralliart intercooler. I picked up a few things my self so far.  heres a small list with prices.

Evo x manifold payed $150 shipped
Evo x downpipe and o2 housing $170 shipped
Evo x gsr front mount intercooler $ 100 shipped
Evo x injectors 550cc $150
Evo x 2.5 inch intercooler piping with greddy bov flange $275 shipped
1g Dsm bov $40 shipped

i still have to pick up a few more items but thats not a real big issue things come together pretty quick when you start looking!

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #15 on: March 19, 2010, 07:30:19 PM »
think you forgot a few items in your list , like forged pistons ( lower compression than stock N/A ones and stronger , since n/a pistons have higher comp ratio than turbo ) forged rods ( stronger than stock) , and a forged crank  . reguardless of these part the standard block is going to fail under the added stress that's why Mitsubishi beefed it up in first place. But should be fun to watch explode sort of like that video with the neon in it. Looks like more research and another long post is in your future , happy hunting.
« Last Edit: March 19, 2010, 07:34:38 PM by furyschild »

Offline dadsgts

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #16 on: March 20, 2010, 08:21:53 AM »
well the rods and crank in the motor are already forged. Weaker then the evo x yes but on par with the ralliart yes. The open deck design is new to mitsu but not new to engines. The block weakness can fixed. Sleeves are the easiest way. But regardless the stock should hold 300hp without issue. Hondas use the same open deck design and people throw turbos on them everyday without issue. I would not worry about the crank and rods until the block is sleeved anyway. Pistons can be had from any piston company for around $400-500 usd. Also piston can be installed simply by removing the head and pushing them up from the bottom of the block, this should not take more then a good solid weekend.  Not to mention you can pick up a stock block for less then $500usd and a evo short block for $1600.

Offline grizbone

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #17 on: March 20, 2010, 09:25:14 AM »
well the rods and crank in the motor are already forged. Weaker then the evo x yes but on par with the ralliart yes. The open deck design is new to mitsu but not new to engines. The block weakness can fixed. Sleeves are the easiest way. But regardless the stock should hold 300hp without issue. Hondas use the same open deck design and people throw turbos on them everyday without issue. I would not worry about the crank and rods until the block is sleeved anyway. Pistons can be had from any piston company for around $400-500 usd. Also piston can be installed simply by removing the head and pushing them up from the bottom of the block, this should not take more then a good solid weekend.  Not to mention you can pick up a stock block for less then $500usd and a evo short block for $1600.

While I do commend you on the research you've put into this.

Why, oh why would you even think about installing pistons that way, "simply by removing the head and pushing them up from the bottom of the block".

Don't go to all this trouble just to cheap out on the install.
Psssh

Offline dadsgts

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #18 on: March 20, 2010, 11:18:54 AM »
lol, i was not suggesting that but it is a cheaper route. I did that to my 4g64 when i didn't have the cash. it's running great. For the record i always recommend having a machine shop build the bottom ends of motors. That way if a bearing or crank walks the shop can be held for the damage. I would suggest people would do things the smart way and that is buying a block and building it one piece at a time until its complete, you'll learn more and have the best parts you can afford. The website i use for almost all of my used parts is car-part.com they have 4b11's for as cheap as $500 thats a complete motor. Then you could have the head worked and install evo cams without the down time!!!!

Offline grizbone

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #19 on: March 20, 2010, 04:36:58 PM »
lol, i was not suggesting that but it is a cheaper route. I did that to my 4g64 when i didn't have the cash. it's running great. For the record i always recommend having a machine shop build the bottom ends of motors. That way if a bearing or crank walks the shop can be held for the damage. I would suggest people would do things the smart way and that is buying a block and building it one piece at a time until its complete, you'll learn more and have the best parts you can afford. The website i use for almost all of my used parts is car-part.com they have 4b11's for as cheap as $500 thats a complete motor. Then you could have the head worked and install evo cams without the down time!!!!

I could be wrong, but aren't evo cams completely different? Thought I read that somewhere.
Psssh

Offline furyschild

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #20 on: March 20, 2010, 06:42:02 PM »
I could be wrong, but aren't evo cams completely different? Thought I read that somewhere.
Yes evo's have different camshafts. and as far as sleeving a motor , what price you have for this set-up , because first the sleeves have to be available and the cost of installing them is going to be at least $150 per cylinder at least on east coast it is , My point is that you can buy a whole used running evo motor for what you have laid out in this post , damm all the machining you are doing is going to be more expensive than the cost of whole motor, and throwing used un-tested parts at a fresh machined short block is just plain stupid especially with a all aluminum head and block and turbo .

Offline dadsgts

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #21 on: March 21, 2010, 07:18:09 AM »
evo cams have a diffrent duration . If you want a evo motor buy a evo motor and install it. good luck with that.

Offline grizbone

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #22 on: March 22, 2010, 05:20:19 AM »
Ive thought about going both routes (building up 4b11/swapping in a 4b11T). My only issue is whether or not the 5 speed tranny will bolt up. Ive seen a lot of speculation(something about the input shaft not being long enough), but no hard evidence. And I'm not going to be the one to give it a shot.

And while sleeving the 4b11 will be expensive, for people that want to just run mild boost, with stonger internals, this may not be necessary. On the whole though, there is really only a handful of people that have the know how or resources to do any of this from what I've seen on this thread.
Psssh

Offline dadsgts

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #23 on: March 23, 2010, 11:04:51 AM »
my thoughts on turbocharging the stock 4b11 are this. The motor is really underpowered for the car even the 2.4 is a bit on the weak side. So just adding a few more hp 70-80 would really wake the car up and make driving that much better. I would be willing to bet my life that the 4b11 in stock form will handle 250hp for a very long time. Those of us that want just that extra go will have plenty. But theres always that one dude who decides he wants 500hp in a front wheel drive car on the stock block. Well the 4b11 and lancer gts are just not that car : (   People who want that power should consider saving the money towards the purchase of a evo. While people say they cant afford it they just want to turbo their car. i assure you one thing, Turboing a na car is a gamble. I can afford the gamble please make sure you can too.

As far as installing the evo x motor, just doesnt seem like a good idea. With todays cars its so much of a pain in the butt. I say shoot for a modest goal and have fun. Besides any car can go fast in a straight line. I tend to have more fun on the back roads going to the track, driving a quarter mile 5 times gets really boring really fast. try going to a auto x course that gets the blood pumping for sure.

Offline PRs K O Q

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #24 on: March 28, 2010, 10:58:33 AM »
Thanks for all the research u have done and updates. I believe u have inspired us all to turbo charge our lancer. Its tru, for most of us that may not be able to afford an evo its nice to know i can perform like.  :thanks:

Offline MitsuDiamondChick

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #25 on: April 24, 2010, 11:22:08 AM »
While all of this information has been helpful to me, I realize that putting boost on my car will void my factory warranty and I also don't have a good enough understanding of this, but I want more power  :D... So (and this may be a stupid question!) I was wondering if it were possible to bring the car to a Mitsu dealer and have them install the kit that comes stock on Evos? Is that an option?

Offline PRs K O Q

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #26 on: April 28, 2010, 12:13:43 PM »
That's a good question. I'd like to know that as well. Well my oil change is due soon, I normally go to the dealership to get it changed. So I'll ask if its possible.

Offline dadsgts

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #27 on: May 14, 2010, 11:06:57 AM »
If you asked the dealership they would most likely tell you yes. The only downfall to the dealership doing it is the fact that they charge more then any other shop out there. Lets figure their rate is $65 an hour ( lol i know ) and they figured the time based on a evo build which is what they will go by. Figure 12-16 hrs plus extra parts,gaskets and any one off mods ( battery in the trunk if you plan on using evo piping like i did) Thats roughly $780-1040. Now figure the cost they are going to charge you for a factory evo setup. The turbo alone is $1200 ( $300 used ) intercooler $300 and piping $600. Bov $ 150, etc. etc. So now you paid well over $5k for a turbo easy. When reality this is a easy project.
Btw if you move you battery to the trunk make sure to buy a sealed gell type battery ( ie: optima ) batteries release hydrogen gas which is one of the lightest gas's known to man. thats what they make blimps out of. It goes ka-boom really easy if not vented well.

Offline lancer208

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #28 on: May 20, 2010, 12:23:15 PM »
Here is my opinion the first comment of this post. I sat down and added all of the cost assosiated with buying evo ralliart and evo x parts.  I took into an account the cheapest parts and the most expensive parts. Here is what I came up with and you would not believe it.

If you buy all of those parts at the cheapest price available today. You will probably come up with number like $3000 (give or take). Now you got to remember that the price does not include shipping and handling, which can cost on all of those parts up to 300-400 (since you will be buying them individually). Now you looking at $3300-3400.

I also did the same thing and used average or higher prices you can pay for parts and I came up with this....Roughly $3800-3900 not to include shipping and handling. Which again might run at about $300-400 when all the parts are ordered individually.

So you are not really saving whole alot of money. Yes it is a good practice putting all the parts together on your own. It will teach you hot turbo works and such. And I will take into consideration that most people (myself included), do not have the cash to just buy $4200 turbo kit. How ever after doing the math and seeing how long it will take to hunt down the parts at cheaper price, you will spend same amount of time saving to buy the RRM kit.

In mean time, I am in the same possition as all of you. I am debating weather I should buy the kit or piece it my self.

Offline Golyadkin

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #29 on: May 20, 2010, 12:36:47 PM »
batteries release hydrogen gas which is one of the lightest gas's known to man. thats what they make blimps out of. It goes ka-boom really easy if not vented well.
Just a correction: they don't use hydrogen in blimps. They use the inert gas helium. Last time they used hydrogen was the Hindenburg.
This is my signature. I currently have none. I hope you have enjoyed my non-signature.

Offline dpomp

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #30 on: May 20, 2010, 01:07:50 PM »
Here is my opinion the first comment of this post. I sat down and added all of the cost assosiated with buying evo ralliart and evo x parts.  I took into an account the cheapest parts and the most expensive parts. Here is what I came up with and you would not believe it.

If you buy all of those parts at the cheapest price available today. You will probably come up with number like $3000 (give or take). Now you got to remember that the price does not include shipping and handling, which can cost on all of those parts up to 300-400 (since you will be buying them individually). Now you looking at $3300-3400.

I also did the same thing and used average or higher prices you can pay for parts and I came up with this....Roughly $3800-3900 not to include shipping and handling. Which again might run at about $300-400 when all the parts are ordered individually.

So you are not really saving whole alot of money. Yes it is a good practice putting all the parts together on your own. It will teach you hot turbo works and such. And I will take into consideration that most people (myself included), do not have the cash to just buy $4200 turbo kit. How ever after doing the math and seeing how long it will take to hunt down the parts at cheaper price, you will spend same amount of time saving to buy the RRM kit.

In mean time, I am in the same possition as all of you. I am debating weather I should buy the kit or piece it my self.


actually i'm about 3 parts short of my build and i've only spent about 800 bucks and that includes shipping. go to sites like evom and there are a ton of people selling their stock turbo setups from a ralliart or an X. dadsgts has an X setup and appearantly it's running fine. so i'm about 3000 short of your estimate and all i need to complete mine is intercooler, LICP, and BOV. which i highly doubt i will spend 3000 dollars on. probably in the price range of 1200 or so once i'm done. (not including tune)

Offline lancer208

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #31 on: May 20, 2010, 01:30:43 PM »
Hey "dpomp",

Just wondering how did you go about buy the parts. I am all about saving money. Its just every time I try to do the reasearch, It seems like people selling their parts at no more than 50% of the OEM price. Also what kind of condition are you getting them in? I know one thing I will never buy used is a turbo. You never know how hard it was pushed. Also, how would you be putting it together/tunning it. Because I am sure evo x ecu doesnt come pretuned for our engines. That my only problem with the ralliart and evo hand me down parts. They might be in good condition but will they be matchable for our wick internals.

And advise you through down here will be takin into great consideration, since we all trying to save every little bit of money we can.

Offline dpomp

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #32 on: May 20, 2010, 01:50:41 PM »
dude i lurk on a bunch of different sites looking for the parts and researching it. evom at any given time has like 5-10 stock turbo setups for sale. and 99% of them are good cause a lot of Evo/Ralliart owners over there upgrade their turbos within the first 1000 miles or so. like today. i got my evo X stock intake for 40 bucks and the thing looks like it came from the factory. the guy took it off his car for an aftermarket intake after only 200 miles.
As far as tuning, the evo x base map found on ecu flash will work on the lancer ecu (confirmed). there's no need for an evo x ecu. just use the lancer ecu and save money on that. also, ask the seller to buy stuff as packages. i got the ralliart turbo, o2 housing, and downpipe for 400 shipped. and again, it's in perfect shape. a ralliart guy upgraded to an X turbo and didn't need it. no you can't run at high boost but you couldn't w/ the RRM setup either.  I got my X alll 4 injectors for 50 shipped. take your time and save money, you'll have the extra money to upgrade your internals and go higher boost. dadsgts is running like 11psi on his X turbo
i'll probably be turbo by july but only running about 8. dadsgts is already turbo. he's a pretty smart guy at building custom turbos. and very helpful. i've been going to him when i run into any problems. but you can definately save money this route. before i started buying my parts, i thought the same way you did. just look in the evo or lancer "engine/drivetrain" for sale forum

Offline lancer208

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #33 on: May 20, 2010, 05:31:28 PM »
"dbomp",

Thank you for advising me of the possibilities. I have indeed found some used parts.

This question is for you "dbomp" and "dadsgts"....If possible can you provide the list of parts need for a good turbo set-up?  I've been doing alot of research but every one just throws most generic parts lists out there. Although I have good knowledge of cars and have done all the work on my lancer myself (like coilover kit(megan), hid kit, brakes, etc...However when it comes to building the turbo, I am still new to it and learning. And its hard to find out what works with lancers since they are new and all the books and mags out there are for older cars or evos.

So my question is, if possible, could you please give me some ideas and I am sure once I start, I will flow with it.

Thanks men.

Offline dpomp

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #34 on: May 20, 2010, 07:38:57 PM »
"dbomp",

Thank you for advising me of the possibilities. I have indeed found some used parts.

This question is for you "dbomp" and "dadsgts"....If possible can you provide the list of parts need for a good turbo set-up?  I've been doing alot of research but every one just throws most generic parts lists out there. Although I have good knowledge of cars and have done all the work on my lancer myself (like coilover kit(megan), hid kit, brakes, etc...However when it comes to building the turbo, I am still new to it and learning. And its hard to find out what works with lancers since they are new and all the books and mags out there are for older cars or evos.

So my question is, if possible, could you please give me some ideas and I am sure once I start, I will flow with it.

Thanks men.

YGPM

Offline dadsgts

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #35 on: May 21, 2010, 11:46:30 AM »
Just a correction: they don't use hydrogen in blimps. They use the inert gas helium. Last time they used hydrogen was the Hindenburg.

I stand corrected. Thank you sir

Offline dadsgts

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #36 on: May 21, 2010, 11:55:57 AM »
Either way you go just remember if you use a ralliart turbo you must use the ralliart manifold, o2 housing and downpipe. Same goes for the evo x use that turbo then use the manifold, turbo,o2 housing and downpipe. The major diffrnece is the turbo If your not familiar with twin scroll verses single scroll i suggest you look it up. The ralliart uses a single scroll turbo so the manifold is diffrent as well as the turbo. Also the ralliart has a diffrent actuator then the evo x so the lowest boost settings are diffrent. The evo x has the higher setting at 11psi. the ralliart is between 7-9 psi. There are ways to lower the boost on the evo x actuauor which i did at first then said f-it and went to the full 11 psi. It might blow but whatever then i'll just buy a evo x short block and do it over. I'm still waiting for my old lady to unpinch her but so i can get my wallet back to have the car dynoed. But if i had to guess i would say mid 200's at the wheel ( fingers crossed ).

Offline lancer208

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #37 on: May 21, 2010, 12:38:09 PM »
dadsgts,

thanks for the clarification. I didnt even think that raliart and evo x would have different manifolds. It makes sence. Now the problem I am facing is doing the research. Buyin things in sets lol. I would love to find some one selling the whole ralliart or evox turbo set-up, and for a good price. It will eliminate the headache of searching around and then trying to make sure parts match.

Offline lancer75

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #38 on: June 21, 2010, 02:35:42 PM »
ok so i have the following parts im just wondering what i need left.

intercooler
intercooler piping
downpipe
and 02 houseing all off of stock evo x

so do i just need the turbo manifold and the turbo now pretty much
and a way to tune it?

Offline lancer208

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #39 on: June 22, 2010, 04:47:11 AM »
ok so i have the following parts im just wondering what i need left.

intercooler
intercooler piping
downpipe
and 02 houseing all off of stock evo x

so do i just need the turbo manifold and the turbo now pretty much
and a way to tune it?


Well you would also need water/oil lines with proper fittings (I mean AN to metric sizes), intake with MAF sensor cut out and a dump tube (for resurculation back to the intake). You will also need a boost guage to make sure you dont over boost and vacuum lines. And of course all of this things will be determined by what turbo you decide to go with. If you go with Evo X turbo, you will need different hoses and fittings than if you were to go with RA turbo. Just make sure you have a vision of wich turbo you will be mounting, so you will not have to small or to big of fittings and hoses.

Offline lancer75

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #40 on: June 22, 2010, 10:32:59 AM »

Well you would also need water/oil lines with proper fittings (I mean AN to metric sizes), intake with MAF sensor cut out and a dump tube (for resurculation back to the intake). You will also need a boost guage to make sure you dont over boost and vacuum lines. And of course all of this things will be determined by what turbo you decide to go with. If you go with Evo X turbo, you will need different hoses and fittings than if you were to go with RA turbo. Just make sure you have a vision of wich turbo you will be mounting, so you will not have to small or to big of fittings and hoses.

ok so let me get this straight. now i usually work with mustangs and i know them in and out. im not to familiar with the evo x so im learing. i could get the intake from an evo x correct? or use an after market one as long as it recirculates the air back to the intake. so the evo x doesnt vent to the atmosphere?  and how many oil lines are there just the feed/return line for the turbo correct? i plan on getting the evo x turbo and manifold cause i believe it runs 11 psi on its lowest setting correct? does anyone have a diagram or pictures of the evo x setup. like where the wastegate is placed and the BOV and what not. something i can just use to learn about how it all works on the evo x.

Offline MegyeriJ

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #41 on: July 08, 2010, 03:02:37 PM »
I decided to post this in the right section and request a mod sticky this that way we can stop with the turbo setups and questions and just have everything in one post

As we all know the 4b11 n/a is an open deck block. The evo has a slight webbing in the deck making it a semi closed block. The major down fall of a open decked block is it can and will with enough force cause the cylinder wall to expand and mushroom at the top of the deck. Also known issue is floating. While the 4b11t has a semi closed deck and is alittle better this is still not an ideal setup. Looking at the past mistsubishi motors such as the famous 4g63 this was a fully closed deck block. The end results were a solid block able to take on the task of severe boost and power. While every motor has its flaws these can be corrected. The 4b11 n/a for moderate power would require sleeves which can be exspensive or partial block filing which in it's own can cause other issues such as over heating. While both fixes have come long ways there is just no way of knowing what the block will handle until somebody pushes it to the limits and splits the block.

For those of you that want to go turbo right now and not wait another second RRM offers their one off turbo kit. While costly it appears to be a decent kit, I'll leave it at that since I'm not in the business of cutting throats. I will say this for $4300 usd i could build a fully built block, a turbo setup and still have gas money left over. I just read a post regarding a turbo and a gentleman made the comment " that until you build it yourself, you'll never understand how it works ". I would like to tip my hat off to you sir that is so freaking correct. I have compiled a list of parts that are readily avaliable decently priced and affordable that could, if you spend the time build a awesome turbo kit. While new parts are nice i highly suggest cutting cost where you can and buying genetly pre-owned stuff. Bov's, injectors, manifold, inter-coolers are all fine examples.

I have already heard the comments such as "buy and evo", "Swap an evo engine",etc,etc. While for the rich folk that maybe fine, but for the working stiffs umm not so much. You can boost a manual transmission 2.0 safely to around 9-10 psi. Rule of thumb is no more then half of the engines crank horsepower to be safe. There is one exception in this case CVT's you may get away with only 5-6 psi. Now i know what your thinking " man why even bother". The answer is simple for $2500 name one other part that will give you 50-70hp? N2o thats great but ever fill a bottle before? Supercharger?..lol good luck. NA bolt ons will get you so far, But at what cost?The answer is up to you in the end. Nobody ever said we had to this is just an option for those that want it. Below is a small list of parts. I have listed several turbo, piggybacks, gauges,etc. Look threw find your budget and build what you can afford. Most of us don't have $3000 laying around take the summer buy piece by piece and in  the off season put it on. Any questions feel free to reply and i will answer them.

2.0 and 2.4 can use these parts

TURBO MANIFOLDS & O2 HOUSINGS
Ralliart turbo exhaust manifold: mitsubishi factory part $411
Ralliart o2 housing mitsubishi factory part $ 180

INTERCOOLER PIPIING
agp intercooler piping evo x. $350 stock bov flange

INTAKES
apexi power intake for evo x $160

INTERCOOLER
ebay intercooler ONLY $150

DOWNPIPES
downpipe will need to be custom $175+

INJECTORS
Injectors high impendence only $150-$300 stock evo's are fine

FUEL PUMPS
fuel pump stock evo x $150 ebay

BLOW OFF VALVES
bov hks ssqv $150

TURBO'S
tdo4hl 13t turbo $300+
tdo4l wrx turbo $300+
td05 16g big or small $500+
td06 20g $500+

HOSES
braided stainless hose varies in price $???

FITTINGS
AN fitting varies in price $???

PIGGY BACKS & PROGRAMMERS
RRM programmable piggy back $420
apexi safcII $400 new used much cheaper
evoscan/ tactrix programming software $190
evo x ecu $250 used

WIDEBANDS
wideband o2 sensor: aem uego $222
wideband o2 sensor: zeitronix $279

GAUGES
gauges: boost, exhaust gas temp minimue: $50-$200

BOOST CONTROLLERS
boost controller manual preferred $25-100

SPARK PLUGS
spark plug: 2 heat ranges colder then stock: ngk preferred $2 each.

While i made every attempt to make this perfect prices may be a few dollars off. Again try to buy used stuff to save money. Parts that are for the evo x or ralliart will fit both 2.0 and 2.4 engines.

Would the TD05H Evo 3 GT turbo work

Offline jp

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #42 on: August 05, 2010, 02:56:54 PM »
Thanks for the heads up.
I will purchase a 2010 ralliart next spring (maybe a 2011 because of the body modifications Mitsubishi are suppose to bring to it) any way to get to the heart of the issue.
I am starting to do my homework because I want it at 500hp, so i am looking around to see what stock engine parts I will need to change to handle that much more power.

your post give me and cofirms a few ideas, in your opinion these changes would apply to an already turbo car or an un-turbo (forgive the expression) car.

I want to do it right, the first time!
Thanks

Offline Turbo1918

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Re: INFO: 2008-2010 lancer 2.0-2.4 turbo setup
« Reply #43 on: August 05, 2010, 03:58:28 PM »
seriously niiice...you gave me something to look forward to now. instead of thinking the gts was a dead end car with 200hp max..lol

9glancers.com

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